The U.S. Department of Energy (DOE), Office of Fossil Energy and Carbon Management (FECM)—in collaboration with its Partnership Intermediary, ENERGYWERX — has released Technology for Recovery and Advanced Critical-material Extraction – Gallium (TRACE - Ga). TRACE - Ga is a funding opportunity focused on establishing a secure and independent domestic supply chain for gallium, a critical material for the energy, defense, and semiconductor sectors.
TRACE - Ga seeks innovative and economically viable technologies for gallium recovery from U.S. metal processing feedstocks. This initiative supports the Trump administration’s commitment to enhance U.S. supply chain security by fostering the commercialization of cutting-edge technologies.
TRACE - Ga seeks to accelerate the maturation of domestic gallium supply chains. Therefore, to participate, technology developers will partner with an industrial entity to recover gallium from their metal processing stream(s). Under the TRACE - Ga initiative, projects will test and validate prototype technologies with a goal of producing at least 50 kg of pure gallium from a single, successful 14-day campaign of continuous operation with a real-world metal industry processing stream, such as aluminum or zinc. The objective is to validate a prototype that is capable of producing at least 1 metric ton per annum scale of gallium. Successful projects will restart domestic primary gallium recovery for the first time in almost 40 years.
FECM will provide projects up to $5 million in federal funding. Project recipients must match FECM funds with at least 20% cost share. FECM plans to award 1-3 projects. DOE may select alternates if the number of projects meritorious for funding is greater than funds currently obligated to TRACE - Ga.
Projects to deliver a prototype that is capable of producing at least 1 metric ton per annum of gallium.
Projects will conduct work in two phases.
The performer tests and validates the Phase 1 prototype, with the industrial partner, on their actual (non-simulated) metal process stream(s) (e.g. Bayer liquor, zinc residue, other metals production and recycling residues) for recovery of Ga. The Phase 1 prototype must produce at least 100 grams of Ga, at any purity level, recovered from the actual metal processing stream. The performer demonstrates achieving the milestone by submitting a third-party report that verifies the amount and composition of the end product. The performer must provide process flow diagrams, cost baselines, and cash flow projections reflective of Phase 1 results and current, on-site parameters of the industrial partner. The performer must also produce a final process flow sheet of the Phase 2 prototype.
The Phase 2 prototype must be capable of production of 4N (99.99%) Ga at a minimum of 1 MT per year. The performer will submit a business plan that factors an appropriate alignment and ongoing partnership with the industrial partner. The performer will identify standards, compliance reports, and other reports that are necessary for acquiring additional financing for future demonstrations or full-scale performance with the industrial partner. The performer will report how Phase 2 operations will advance technology development and commercialization. The anticipated duration of Phase 1 work is 9 months.
The performer tests and validates the Phase 2 prototype, with the industrial partner on their actual (non-simulated) metal industry process stream(s) for recovery of Ga. To validate production at 1 MT per year scale, the prototype must produce at least 50 kg of 4N Ga from a single, successful 14-day campaign of continuous operation with the actual (non-simulated) metal industry process stream. The performer demonstrates achieving the milestone by submitting a third-party report that verifies the amount, purity, and composition of the end product.
The performer will complete a process hazard analysis and complete an assessment of lifetime of materials and recommended preventive maintenance schedule. The performer must provide process flow diagrams, cost baselines, and cash flow projections based on Phase 2 data. These activities should be aligned to at least an Association for the Advancement of Cost Engineering (AACE) International Class 3 Cost Estimate. The performer will update the business plan. The performer will make reasonable progress on performance standards, compliance reports, and other reports necessary for acquiring additional financing for future demonstration or full-scale performance with the industrial partner. The anticipated duration of the Phase 2 work is 24 months.
To participate, technology developers and industrial host sites must apply jointly; technology developers without a planned host site will not be eligible to apply. However, to facilitate connections between technology developers and potential host sites, DOE is facilitating a teaming partner list where interested parties may provide their contact information.
Participating in the webinars will improve your knowledge in the expectations of the opportunity and application.
